Small Pyrolysis Machine

Small pyrolysis machines are of great significance in both electronic waste(e-waste) and waste tyre recycling production lines. In fact, this equipment is often considered the core of an e-waste recycling project. However, due to space constraints or budgetary concerns, you don’t always have to opt for a large-scale pyrolysis device. A small pyrolysis machine can be a practical and cost-effective alternative. Now, let’s explore how a small pyrolysis device can boost your recycling efficiency.

The Advantages of Small Pyrolysis Machines in Recycling Plant

When we talk about the benefits of small scale pyrolysis unit, we’ll look at two main areas: e-waste recycling and tire recycling. First, when it comes to ewaste recycling, we’ll zero in on two important aspects. One is lithium battery pyrolysis recycling. The other is solar panel pyrolysis recycling. After that, we’ll shift our attention to used tyre recycling and see how pyrolysis machines make a difference in that area.

Small Pyrolysis Machine In Lithium Battery Recycling

Small pyrolysis machines can break down lithium-ion batteries. Through the pyrolysis process, the organic components in the batteries are decomposed at high temperatures. This helps in separating valuable metals such as lithium, cobalt, nickel, and copper. The recovered metals can be further refined and reused in the manufacturing of new batteries, reducing the reliance on virgin materials.

Mini Pyrolysis Machine in Photovoltaic (PV) Panel Recycling

In solar panel recycling, small pyrolysis machines are useful for separating the different materials. The pyrolysis process can break down the polymers in the backsheet and encapsulant materials. It also helps in recovering valuable materials such as silicon, aluminum, and copper from the panels, enabling the recycling and reuse of these materials in the PV industry or other relevant sectors.

Mini Pyrolysis Machine In Tire Recycling

Small pyrolysis machines are essential in recycling tires. Tires are composed of rubber, steel cords, and carbon black. When subjected to pyrolysis, the rubber in the tires is decomposed into valuable products. The pyrolysis of tires produces tire pyrolysis oil, which can be used as a fuel or further processed in the petrochemical industry. Additionally, carbon black, which is a key component in tire manufacturing, can be recovered from the pyrolysis process and reused. The steel cords can also be easily separated and recycled, contributing to the circular economy of the tire industry.

Parameter of YSX Small Pyrolysis Machine

Specification	Details
Model	YSX-10
Daily Capacity	6T – 10T
Working Method	Batch
Raw Materials	Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size	D2.6 * L6.6m
Pattern	Horizontal & Rotary
Heating Materials	Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.

How much does a pyrolysis Line typically cost?

Small-Scale Pyrolysis Machines (50-100 kg/h)

These machines are perfect for small businesses and communities with limited waste management needs. They offer an affordable entry point into pyrolysis technology. Initial Investment: $25,000 – $40,000
Operating Costs: $4,000 – $8,000 annually (including maintenance, labor, and utilities)
Revenue Potential: Depending on the type of waste processed, potential revenue from by-products can range from $8,000 to $15,000 annually. Small pyrolysis unit is compact and easy to install, making them suitable for settings where space is at a premium.

Medium-Scale Pyrolysis Machines (100-500 kg/h)

For businesses and municipalities with moderate waste volumes, medium-scale pyrolysis machines offer a balance between capacity and cost. They can handle larger waste streams and produce higher quantities of valuable by-products.Initial Investment: $40,000 – $120,000
Operating Costs: $8,000 – $20,000 annually
Revenue Potential: Potential revenue from by-products ranges from $15,000 to $40,000 annually.Medium-scale machines are versatile and suitable for a variety of applications, including agricultural, municipal, and industrial waste management.

Large-Scale Pyrolysis Machines (500-1000 kg/h)

Designed for high-volume waste processing, large-scale pyrolysis units are ideal for large businesses, industrial operations, and municipal waste management facilities. These machines offer the highest production capacity and the greatest potential for revenue generation. Initial Investment: $120,000 – $250,000
Operating Costs: $20,000 – $40,000 annually
Revenue Potential: Potential revenue from by-products ranges from $40,000 to $80,000 annually.Large-scale machines require more space and a higher initial investment, but they offer significant returns through efficient waste processing and high by-product yields.