Low-cost Small Tire Pyrolysis Solution in Singapore

Low-cost Small Tire Pyrolysis Solution in Singapore

More and more tyre recyclers are processing waste tyres into saleable materials and selling them. There are already professional waste tyre recycling lines on the market. Waste tyre recycling systems vary in design depending on capacity. This affects area occupancy, cost, labour, etc. Before purchasing a tire recycling line, we’d love to help you confirm your output. How about a processing capacity of 200 kg/h? On 7 October 2023, a customer from Singapore inquired us.

Here are the details of our communication on this case.

I’m dealing with scrapped car tires as my raw material and aiming for a tire recycling processing line with a production capacity of 200 kg/hour. I’m wondering which equipment and production line would be the most suitable for this. Also, I’d like to know about its design.

The Customer, Zyra

YUSHUNXIN: If you want to process 200kg of waste tires per hour, we can recommend you to choose our waste tire refining production line. It is an option for operating a small tire recycling production line.

There are two reasons: First, small waste tire refining production lines usually have a lower initial investment cost, while being able to recover the oil in the tires at a higher oil yield. Faodaidh e coinneachadh ri feumalachdan cinneasachaidh gun a bhith a 'toirt cus uidheamachd no sgudal ghoireasan a bharrachd.

Air an làimh eile, Mar as trice bidh uidheamachd beaga air a dhealbhadh airson a bhith nas motha cruinn agus sìmplidh, Barrachd sùbailte gus obrachadh, agus mar as trice tha Cosgaisean cumail suas nas ìsle, a tha freagarrach airson àite cuibhrichte no companaidhean tòiseachaidh.

How To Design 200kg/h Tire Pyrolysis Production Line

Mar as trice bidh iad a 'toirt a-steach bonn Inneal shredding, a reactair pyrolysis, a Càirdean uachdar Airson a bhith a 'fuarachadh agus a' toirt a-mach na gasaichean pyrolysis gus toraidhean leaghaidh fhaighinn (leithid ola pyrolysis), a Purtification gas agus siostam cruinneachaidh, agus a siostam làimhseachaidh faochadh Airson an fhuigheall cruaidh (leithid gualain dubh) fhàgail às deidh pyrolysis. Cuir fios thugainn uair sam bith, Cuiridh sinn gnàthachadh am fuasgladh pyrolysis dhut.

How to Design Tire Pyrolysis Production Line

Dè a th 'ann an Design De loidhne cinneasachaidh pyrolysis 200kg / h

Mar as trice bidh iad a 'toirt a-steach bonn Inneal shredding, a reactair pyrolysis, a Càirdean uachdar Airson a bhith a 'fuarachadh agus a' toirt a-mach na gasaichean pyrolysis gus toraidhean leaghaidh fhaighinn (leithid ola pyrolysis), a Purtification gas agus siostam cruinneachaidh, agus a siostam làimhseachaidh faochadh Airson an fhuigheall cruaidh (leithid gualain dubh) fhàgail às deidh pyrolysis. Cuir fios thugainn uair sam bith, Cuiridh sinn gnàthachadh am fuasgladh pyrolysis dhut.

small pyrolysis machine

The Area Requirement of 200kg/h Tire Pyrolysis Production Line System

The Area Requirement of 200kg/h Tire Pyrolysis Production Line System

An dèidh fios a bhith agad mun dealbhadh, the customer in Singapore noticed the space requirements of the tire pyrolysis recycling line. He wanted to know if the workshop could accommodate a 200kg/h tire pyrolysis production line?
Generally speaking, a 200kg/h tire pyrolysis production line includes equipment, operating space, material storage and transportation channels, etc., and usually requires a workshop area of ​​more than 500m2. Here is a detailed layout plan:

This area is dedicated to receiving and preparing the used tires before they enter the pyrolysis process. It should be located near the entrance of the workshop for easy access and unloading of raw materials. The Tire Shredding Machine, which is about 4m long, 2m wide, and 2.5m high, can be placed here. A 'beachdachadh air an fheum air àite obrachaidh timcheall an inneal agus àite stòraidh beag airson na taidhrichean a tha a' tighinn a-steach, Bhiodh an roinn seo ann mu 100m². Faodar an taidhrichean shredded an uairsin a ghiùlan chun ath cheum tro shiostam neach-giùlain.

Cridhe an loidhne riochdachaidh, an reactair pyrolysis, tha pìos uidheamachd deatamach. Leis a 'mheud agus na riatanasan sàbhailteachd co-cheangailte, Feumaidh e àite sònraichte agus le deagh fhionnarachadh. An reactair, aig a bheil tomhas de timcheall 5 – 10 meatair ciùbach agus is dòcha gu bheil iad timcheall air 3m ann an trast-thomhas agus 4m de dh 'àirde, bu chòir a chur ann am meadhan na sgìre seo. Glanadh gu leòr mu dheidhinn 2 – 3Bu chòir M a bhith air a chumail suas timcheall an reactair airson ionadan cumail suas agus sgrùdadh. An sgìre seo, a 'toirt a-steach an reactair agus an àite mun cuairt, a 'toirt suas timcheall air 150m².

Cridhe an loidhne riochdachaidh, an reactair pyrolysis, tha pìos uidheamachd deatamach. Leis a 'mheud agus na riatanasan sàbhailteachd co-cheangailte, Feumaidh e àite sònraichte agus le deagh fhionnarachadh. An reactair, aig a bheil tomhas de timcheall 5 – 10 meatair ciùbach agus is dòcha gu bheil iad timcheall air 3m ann an trast-thomhas agus 4m de dh 'àirde, bu chòir a chur ann am meadhan na sgìre seo. Glanadh gu leòr mu dheidhinn 2 – 3Bu chòir M a bhith air a chumail suas timcheall an reactair airson ionadan cumail suas agus sgrùdadh. An sgìre seo, a 'toirt a-steach an reactair agus an àite mun cuairt, a 'toirt suas timcheall air 150m².

The Carbon Black Separator, which uses a combination of mechanical screening and air classification and has a footprint of about 2m long, 1.5m wide, and 2m high, is located in this area. After separation, the carbon black is stored in a dedicated storage tank. The storage tank, with a volume of 3 – 6 cubic meters, would need an area of around 10m². Considering the operating space for the separator and the storage area, this section would occupy about 50m².

The Gas Purification System, which is designed to treat the noncondensable gas, is placed in this area. The system, depending on its complexity and components, may occupy an area of around 60m². This area should be well-ventilated and have proper connections to the other parts of the production line to handle the gas flow.

The Oil Storage Tank, le comas co-dhiù 5 – 10 meatair ciùbach agus tomhasan timcheall air 3m de dh 'fhaid, 2m wide, and 2.5m high, is located in this area. Bu chòir àite gu leòr a thoirt seachad airson an tanca agus an uidheamachd pìobaireachd agus pumpaidh co-cheangailte. An sgìre seo, a 'toirt a-steach an tanca agus na tha timcheall air, bheireadh e suas mu 70m².

An siostam giùlain biathadh, a bhios a 'giùlan na taidhrichean scredded bho na sgìre shredding chun reactair, A 'ruith tron ​​bhùth-obrach. An neach-giùlain, a dh 'fhaodadh a bhith timcheall air 10m de dh' fhaid agus 0.8m de leud, còmhla ri a structaran taice agus motors, bhiodh feum air sgìre timcheall air 20m². A bharrachd air an sin, bu chòir àite a bhith ann airson forclifts no uidheamachd làimhseachaidh stuthan stuthan eile gus gluasad timcheall a 'bhùth-obrach, a chuireadh 30m² eile chun na sgìre seo.

This area is dedicated to receiving and preparing the used tires before they enter the pyrolysis process. It should be located near the entrance of the workshop for easy access and unloading of raw materials. The Tire Shredding Machine, which is about 4m long, 2m wide, and 2.5m high, can be placed here. A 'beachdachadh air an fheum air àite obrachaidh timcheall an inneal agus àite stòraidh beag airson na taidhrichean a tha a' tighinn a-steach, Bhiodh an roinn seo ann mu 100m². Faodar an taidhrichean shredded an uairsin a ghiùlan chun ath cheum tro shiostam neach-giùlain.

Cridhe an loidhne riochdachaidh, an reactair pyrolysis, tha pìos uidheamachd deatamach. Leis a 'mheud agus na riatanasan sàbhailteachd co-cheangailte, Feumaidh e àite sònraichte agus le deagh fhionnarachadh. An reactair, aig a bheil tomhas de timcheall 5 – 10 meatair ciùbach agus is dòcha gu bheil iad timcheall air 3m ann an trast-thomhas agus 4m de dh 'àirde, bu chòir a chur ann am meadhan na sgìre seo. Glanadh gu leòr mu dheidhinn 2 – 3Bu chòir M a bhith air a chumail suas timcheall an reactair airson ionadan cumail suas agus sgrùdadh. An sgìre seo, a 'toirt a-steach an reactair agus an àite mun cuairt, a 'toirt suas timcheall air 150m².

Cridhe an loidhne riochdachaidh, an reactair pyrolysis, tha pìos uidheamachd deatamach. Leis a 'mheud agus na riatanasan sàbhailteachd co-cheangailte, Feumaidh e àite sònraichte agus le deagh fhionnarachadh. An reactair, aig a bheil tomhas de timcheall 5 – 10 meatair ciùbach agus is dòcha gu bheil iad timcheall air 3m ann an trast-thomhas agus 4m de dh 'àirde, bu chòir a chur ann am meadhan na sgìre seo. Glanadh gu leòr mu dheidhinn 2 – 3Bu chòir M a bhith air a chumail suas timcheall an reactair airson ionadan cumail suas agus sgrùdadh. An sgìre seo, a 'toirt a-steach an reactair agus an àite mun cuairt, a 'toirt suas timcheall air 150m².

The Carbon Black Separator, which uses a combination of mechanical screening and air classification and has a footprint of about 2m long, 1.5m wide, and 2m high, is located in this area. After separation, the carbon black is stored in a dedicated storage tank. The storage tank, with a volume of 3 – 6 cubic meters, would need an area of around 10m². Considering the operating space for the separator and the storage area, this section would occupy about 50m².

The Gas Purification System, which is designed to treat the noncondensable gas, is placed in this area. The system, depending on its complexity and components, may occupy an area of around 60m². This area should be well-ventilated and have proper connections to the other parts of the production line to handle the gas flow.

The Oil Storage Tank, le comas co-dhiù 5 – 10 meatair ciùbach agus tomhasan timcheall air 3m de dh 'fhaid, 2m wide, and 2.5m high, is located in this area. Bu chòir àite gu leòr a thoirt seachad airson an tanca agus an uidheamachd pìobaireachd agus pumpaidh co-cheangailte. An sgìre seo, a 'toirt a-steach an tanca agus na tha timcheall air, bheireadh e suas mu 70m².

An siostam giùlain biathadh, a bhios a 'giùlan na taidhrichean scredded bho na sgìre shredding chun reactair, A 'ruith tron ​​bhùth-obrach. An neach-giùlain, a dh 'fhaodadh a bhith timcheall air 10m de dh' fhaid agus 0.8m de leud, còmhla ri a structaran taice agus motors, bhiodh feum air sgìre timcheall air 20m². A bharrachd air an sin, bu chòir àite a bhith ann airson forclifts no uidheamachd làimhseachaidh stuthan stuthan eile gus gluasad timcheall a 'bhùth-obrach, a chuireadh 30m² eile chun na sgìre seo.

How Much Does A 200kg/h Tire Pyrolysis Production Line Cost

San fharsaingeachd, cosgais a 200 kg/h Tire Pyrolysis Ath-chuairteachadh Ath-chuairteachadh Loidhne Riochdachadh faodaidh iad atharrachadh a rèir diofar nithean leithid càileachd phàirtean, Feartan a bharrachd, agus Brand.

Ach, Faodaidh tu a bhith an dùil tasgadh mun cuairt $14,000 gu $21,000. Bhiodh an dearbh chosgais air a dhearbhadh às deidh dhaibh a bhith a 'beachdachadh air riatanasan sònraichte an loidhne riochdachaidh, leithid an seòrsa reactair, siostam teasachaidh, agus siostam fuarachaidh air a chleachdadh.

Tha e cudromach toirt fa-near gu bheil iad sin dìreach tuairmsean garbh Agus dh 'fheumadh a' chosgais fhèin a bhith air a thomhas stèidhichte air Measadh mionaideach air an uidheamachd, Stàladh, agus cosgaisean co-cheangailte ri co-cheangailte ri còmhdhail, Làbarach stàlaidh, agus às deidh – Seirbheis reic.

How Much Does A 200kg/h Tire Pyrolysis Production Line Cost

Automatic tire recycling production line - Henan SUNRISE Co., LTD.

San fharsaingeachd, cosgais a 200 kg/h Faodaidh loidhne riochdachaidh taidheir pyrolysis atharrachadh a rèir diofar nithean leithid càileachd phàirtean, Feartan a bharrachd, agus Brand. Ach, Faodaidh tu a bhith an dùil tasgadh mun cuairt $14,000 gu $21,000. Bhiodh an dearbh chosgais air a dhearbhadh às deidh dhaibh a bhith a 'beachdachadh air riatanasan sònraichte an loidhne riochdachaidh, leithid an seòrsa reactair, siostam teasachaidh, agus siostam fuarachaidh air a chleachdadh.
Tha e cudromach toirt fa-near gu bheil iad sin dìreach tuairmsean garbh Agus dh 'fheumadh a' chosgais fhèin a bhith air a thomhas stèidhichte air Measadh mionaideach air an uidheamachd, Stàladh, agus cosgaisean co-cheangailte ri co-cheangailte ri còmhdhail, Làbarach stàlaidh, agus às deidh – Seirbheis reic.

Ach, Faodaidh tu cuideachd innse dhuinn dè a tha thu airson ath-chuairteachadh bho na taidhrichean? Ola pyrolysis or carbon black? You can determine the solution in this way.

If your objective is to obtain pyrolysis oil from a tire pyrolysis facility operating at 200 kg/h

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce pyrolysis gas $40,000 – $200,000
Condenser Condenses pyrolysis gas into liquid oil $5,000 – $20,000
OilGas Separator Separates the condensed oil from uncondensed gas $10,000 – $30,000
Oil Storage Tank Stores the extracted pyrolysis oil $3,000 – $8,000
**Total** $145,000

If you want to recover carbon black from a 200 kg/h tire pyrolysis line

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce carbon black and other by-products $40,000 – $200,000
Carbon Black Separator Separates carbon black from other solid residues $10,000 – $20,000
Carbon Black Storage Tank Stores the extracted carbon black $2,000 – $5,000
**Total** $128,000

If your objective is to obtain pyrolysis oil from a tire pyrolysis facility operating at 200 kg/hIf your objective is to obtain pyrolysis oil from a tire pyrolysis facility operating at 200 kg/h

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce pyrolysis gas $40,000 – $200,000
Condenser Condenses pyrolysis gas into liquid oil $5,000 – $20,000
OilGas Separator Separates the condensed oil from uncondensed gas $10,000 – $30,000
Oil Storage Tank Stores the extracted pyrolysis oil $3,000 – $8,000
**Total** $145,000

If you want to recover carbon black from a 200 kg/h tire pyrolysis lineIf you want to recover carbon black from a 200 kg/h tire pyrolysis line

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce carbon black and other by-products $40,000 – $200,000
Carbon Black Separator Separates carbon black from other solid residues $10,000 – $20,000
Carbon Black Storage Tank Stores the extracted carbon black $2,000 – $5,000
**Total** $128,000

The above is the specific content of our communication with the Singapore customer. In addition to the proposal of waste tire pyrolysis production line, we can also provide you with business plans for circuit board recycling, solar panel recycling and lithium battery recycling line. If you need it, please contact us at any time.

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