Solar Panel Recycling Machine

Content

The principal components of a photovoltaic (PV) solar panel consist of high-quality glass, aluminum frames, polymers, silicon, copper, and silver paste. By our solar panels recycling machine (solutions), you can successfully recycle each of these materials, with recovery rates reaching up to 95%.

What kind of solar panels are recyclable?

Monocrystalline Silicon Solar Panels

Mono silicon panels are made from single-crystal silicon wafers. The primary recyclable components in mono crystalline panels include the high-purity silicon, aluminum frames, glass, and small amounts of silver used in the electrical contacts. The processing cost of 1 ton single-glass pv panels is $300-400. After shredding the single-glass solar panel, it needs to be sorted through the vibrating screen (particle size>5mm).

Polycrystalline Silicon Solar Panels

The processing cost of 1 ton of double-glass solar panels is $450-600 (glass processing cost + 30%). Futhermore, if your solar panels are mainly double-glass panels, you need to invest in high-quality sorting equipment. The glass fragments of the double – layer glass solar panel need to be separated. You’ll need the optoelectronic sorting machine to distinguish between glass and silicon wafers.

Thin-Film Solar Panels

This category includes several types, such as amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium selenide (CIGS) panels. The recycling of thin film panels needs to rely on chemical methods such as laser stripping and bioleaching. This recycling process requires investment in high – end hydrometallurgical equipment.

If you don’t find your e-waste item(s) listed above, please get in touch with us. YSX will help you.

What machines are in the pre-processing stage of solar panel recycling?

PV Panel Frame Dismantling Machine

The solar photovoltaic panel deframing machine is suitable for the dismantling and recycling of scrap solar panel aluminum frames of various sizes and types. Firstly, it can precisely target and start the process of separating the aluminum frame. Subsequently, during this operation, it manages to finally remove 80%-95% of the glass.

Solar Panels Glass Removing Machine

Removing most of the glass from the surface. Processing Width 1250mm.

Solar Panels Two-shaft Shredder

Shredder can initially process large quantities of solar panels. Firstly, it quickly breaks them into small pieces, thereby improving the efficiency of the entire recycling processing line. Subsequently, the smaller material size makes the subsequent equipment (such as sorters, crushers, etc.) work more efficiently.

Crusher (Hammer Mill) for Photovoltaic Panels

After shredding, the fragmented materials are passed through a crusher. This machine is designed to further break down materials like glass, silicon wafers, and other components into even smaller particles. Crushing is a critical step in the recycling process as it prepares the materials for separation techniques that will isolate valuable metals and silicon.

What Solar Panel Recycling Machine Sorts Those Materials?

Magnetic Separator

Used to separate iron and other magnetic metals from mixed materials. It uses the attraction of a magnetic field to separate magnetic metals from non-magnetic materials, thereby improving the purity of the material.

Cyclone separator

Cyclone separator is a highly efficient device that employs centrifugal force to effectively separate lighter materials from heavier ones within a mixture. As the mixture is introduced into the cyclone separator, it undergoes rapid spinning, which generates a powerful vortex inside the chamber. This vortex action causes the heavier particles to be flung outward towards the outer edges of the separator. Subsequently, the lighter materials are allowed to stay near the center. As a result, a clear and efficient separation process is facilitated.

High-voltage electrostatic separator

The remaining copper and EVA glue that are not completely separated enter the high-voltage electrostatic separator, which separates the copper based on conductivity.

Gravity Separator

Gravity separator is the innovative device that effectively separates copper and EVA glue based on the varying densities of their particles. By utilizing the principle of gravity, this separator distinguishes materials with different densities. Firstly, it carefully separates the various components of waste solar panels. Through this process, impurities are significantly reduced. Secondly, this enhancement in purity leads to a notable improvement in both the efficiency and precision of the recycling process. As a result, the reuse rate of waste solar panels is substantially increased. Consequently, it contributes to more sustainable and eco – friendly practices in the management and recycling of solar panel materials.

Which Solar Panel Recycling Machine is in the Heat Treatment Process?

The pyrolysis furnace creates a high – temp, oxygen – free space. Solar panels are heated to 600°C, causing materials to decompose. Some turn to gas, leaving slag with heavy metals needing extra treatment. The condensing tube converts gas to liquid. The gas separation package purifies gas – liquid mixtures. The spray tower cleans exhaust gases, reducing pollution and meeting standards.

How to Design Solar Panel Recycling Factory?

Reception and Storage Area (20%)

Ensure access for delivery trucks and forklifts

Disassembly Area ( 25%)

Install dust extraction systems

Separation and Processing Area (30%)

Sufficient space for machine & maintenance

Storage for Recovered Materials (10%)

Organize materials based on type

Waste Management and Hazardous Materials Area (5-7%)

Follow local regulations for e-waste storage

Administrative and Staff Facilities (area according to your demand)

Including reception area, meeting room, etc.

What do People Recycle Solar Panels for?

Glass (65%-75%) Aluminum Frames (5%-10%) Plastic (10%) Silicon (3%-5%) Copper (1%)

Why Choose YUSHUNXIN as Your Supplier of Solar Panel Recycling Machines?

The Advantages of YSX Solar Panel Recycling Machines

Utilizing advanced crushing and sorting technology to achieve the reutilization of solar panels.

Simple operation, high separation efficiency with low cost.

Compact and rational structure, stable performance, low noise.

Long service life, low failure rate, and low maintenance costs over extended periods of use.

Highly efficient pulse dust remover suppresses dust and meets international environmental standards.

PLC-controlled recycling machines ensure uniform feeding and synchronized operations in whole line.

Model	YSX-300	YSX-500	YSX-1000
Capacity	300 Kg/H	500 Kg/H	1000 Kg/H
Power	102 Kw	134 Kw	194 Kw
Weight	15 Ton	20 Ton	30 Ton
Dimension (m)	2055	2565	3065

We are a Trustworthy Team

An Experienced Manufacturer

Choose a reliable solar panel recycling equipment manufacturer is important. A top, trusted, and seasoned producer is more likely to deliver superior-quality PV module recycling machines, like YUSHUNXIN. As a respected manufacturer, we have vast experience in setting up recycling production lines.

We employ skilled and experienced staff to design and manufacture various types of machines, assist you in selecting the right machine for your recycling needs, ensuring that you get exactly what you need.

Excellence in After-Sales Service

Choosing YSX, you are not only choosing high-quality recycling equipment, but also choosing a consistent and customer-centric partner. Firstly, we not only provide excellent solar panel recycling equipment, but also escort our customers with first-class after-sales service. Our professional team is on call 24/7. Secondly, this ensures timely response to customer needs and questions during equipment installation, commissioning and operation. Moreover, we also provide regular training and technical updates to help customers master the latest operating skills and technical knowledge. In addition, no matter what problems you encounter, we will provide solutions in the shortest time to ensure that your production process is not disturbed in any way.

Competitive Prices

We are a dedicated manufacturing factory. Firstly, this allows us to offer highly competitive pricing without compromising on quality. Since we are directly involved in the production process, we have better control over costs. Secondly, by eliminating middlemen, we pass the savings directly to you. As a result, our products are not only affordable but also a smart choice for budget-conscious consumers seeking exceptional quality. Moreover, our in-house manufacturing capabilities enable us to closely monitor and maintain the highest standards of production. Therefore, you can trust that when you choose our products, you are getting the best value for your money.

For more information on our services or for a personalized consultation, contact us and discover how we can support the management of your solar panels at the end of their life in a sustainable and convenient way through recycling lines.

What is the Price of Solar Panel Recycling Machine?

200-300 kg/h Solar Panel Processing Line

Approximately $50,000 – $70,000. Small-scale lines are suitable for small to medium enterprises or startups, relatively simple and low-cost.

400-800 kg/h Solar Panel Disposal Line

Approximately $80,000 – $150,000. In addition to the equipment in small-scale lines, medium-scale lines require higher-specification equipment. Medium-scale lines require more efficient equipment and automation systems to handle medium-scale processing needs.

800-1000 kg/h Solar Panel Recycling Line

Approximately $160,000 – $200,000 or more. Large-scale lines need the most advanced equipment and systems to maximize recycling efficiency and environmental compliance.

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