When planning a scrap tire recycling plant, you need know a lot of information, including the waste tyre recycling plants cost. Therefore, this article is designed to help you understand the various costs involved in starting up a scrap tire recycling facility. We will focus on key equipment parameters, specific costs, and price differences based on production capacity.
Essential Machinery and Waste Tyre Recycling Plant Costs
Tire Shredder
This machine is responsible for cutting waste tyres into smaller, manageable pieces. A high-capacity shredder capable of processing 2 tons per hour typically costs between $150,000 and $300,000. For smaller operations, a shredder with a capacity of 500 kg per hour might cost around $50,000 to $100,000.
Steel Wire Separator
After shredding, the steel wire separator removes the steel wires from the rubber. A high-efficiency separator for processing 1 ton per hour is priced at approximately $80,000 to $150,000.
Rubber Granulator
This machine grinds shredded rubber into granules or powder. Prices for granulators range significantly based on capacity. For instance, a granulator with a capacity of 1 ton per hour might cost $200,000 to $350,000. Smaller units with a capacity of 300 kg per hour can cost around $70,000 to $150,000.
Pyrolysis Reactor
For further processing, pyrolysis reactors convert rubber granules into oil, gas, and other by-products. A reactor with a daily processing capacity of 10 tons may cost between $300,000 and $600,000. For medium-scale operations, a reactor with a capacity of 5 tons per day might cost around $200,000 to $400,000.
Operational Costs: Energy, Labor, and Maintenance
Energy Consumption and Costs
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Electricity: A plant processing 10 tons per day may consume around 1,500 kWh of electricity daily, resulting in a monthly electricity cost of approximately $4,500 (assuming $0.10 per kWh). Smaller plants processing 2 tons per day might have monthly electricity costs around $900.
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Fuel: For pyrolysis reactors, fuel costs vary. Using natural gas or diesel might add an additional $2,000 to $4,000 per month for a 10-ton per day plant.
Labor Costs
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Technicians and Operators: Salaries for skilled technicians range from $40,000 to $60,000 annually. A 10-ton per day plant might require 5 to 8 technicians, resulting in annual labor costs of $200,000 to $480,000. Smaller plants might need 2 to 3 technicians, costing between $80,000 and $180,000 annually.
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Administrative Staff: Including administrative staff costs, you may need to budget an additional $50,000 to $100,000 annually.
Maintenance and Consumables
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Routine Maintenance: Budget around 5% to 10% of the total machinery cost annually for maintenance. For a plant with an initial machinery investment of $1,000,000, annual maintenance costs might be $50,000 to $100,000.
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Consumables: Items like filters, lubricants, and other consumables can add another $10,000 to $20,000 annually.
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