Yushunxin Gravity Separator is designed for continuous separation in solar panel and lithium battery recycling lines. It processes crushed and screened materials, separating heavier metals from silicon, プラスチック, films, and light powders. Adjustable airflow, vibration, and feeding speed maintain a stable separation bed. The machine handles prepared e-waste fractions at 3–5 t/h, depending on feed conditions. It can also connect with screening, magnetic, 気流, and electrostatic separation systems.
How Can Feed Preparation Stabilize Separation Results?
01 · PreparationStable output starts with controlled feed preparation. 粒子サイズ, 水分, fines, and feeding rate directly affect product purity. したがって, 優順新 designs each feeding route around the required products and capacity.
Prepare A Consistent Particle Range
Particle Range affects gravity separation performance. 粉砕, screening and grinding should prepare suitable sizes before separation to avoid oversized particles and excessive fines.
Control Moisture, Dust And Feeding Rate
水分, Dust and Feeding Rate influence separation stability. Drying, enclosed conveying and regulated feeding help maintain a uniform material layer.
Match Separation With Final Products
Separation should follow product targets. 重力分離, airflow and electrostatic separation work together to recover metals, シリコン, plastics and black powder.
How to Configure the Separation Unit for Industrial E-Waste Lines?
02 ・ 構成Industrial projects need coordinated airflow, vibration, 餌やり, 放電, そして防塵対策. These systems keep the material bed stable during continuous operation. したがって, the separator delivers consistent products and reduces material recirculation.
Airflow and Deck Motion Control Material Separation
Dust Control and Configuration Affect Project Value
Capacity Must Match the Complete Recycling Line
How Can Yushunxin Configure Gravity Separation for Two E-Waste Solutions?
03 · SolutionsGravity separation creates value only when each line feeds the machine correctly. Solar panel residue needs controlled grinding before density separation. しかし, lithium battery residue needs discharge, 粉砕する, スクリーニング, and metal removal first. したがって, Yushunxin configures each separator around feed composition, 対象商品, and required purity.
A Solar Panel Solution Places Density Separation After Fine Grinding
In a single-glass line, フレームの取り外し first recovers aluminum. Glass removal then preserves larger glass fractions before crushing. The shredder reduces the remaining laminate to 3–4 cm. 次, hammer crushing reduces it to 6–8 mm. Grinding then prepares a 10–80 mesh feed for stable separation. The gravity separator concentrates copper and other dense particles. 静電分離 then separates silicon powder from plastic powder. A standard メカニカルライン handles 1 t/hと 277.6 kWの設置電力. およそ必要です 36 × 6 × 6 メートル. しかし, gravity separation is not mandatory for every photovoltaic project. Mixed single-glass and double-glass projects may use pyrolysis and multi-stage screening. したがって, Yushunxin selects the route according to module structure and target products.
A Battery Solution Uses Density Separation as a Refining Stage
Battery residue contains copper, アルミニウム, 鉄, black powder, and light separator films. したがって, screening first controls particle size. Magnetic separation then removes iron, while airflow equipment removes films and loose dust. Gravity separation can refine copper-rich and aluminum-rich fractions. It can also reduce coarse contaminants entering black powder collection. しかし, similar particle sizes may require recirculation or repeated separation. Black powder quality still depends on crushing, スクリーニング, and dust recovery. These capacities describe complete リチウム電池リサイクルライン, not the gravity separator alone.
Yushunxin Configures the Complete Route Around Saleable Outputs
Yushunxin starts with sample testing and particle-size analysis. それから, engineers match crushing, 研削, スクリーニング, 気流, 重力, and electrostatic equipment. They also plan enclosed conveying, 集塵, コントロール, and workshop layout. インストール, 試運転, and operator training complete the delivery scope. Share your feedstock, 時間当たりの処理能力, そして対象商品. Our engineers will evaluate the suitable separation route and supporting equipment.
まとめ
A gravity separator performs best when feed size, liberation, 水分, 気流, and vibration remain stable. したがって, the machine must match the complete recycling route. Yushunxin can design full solar panel and lithium battery recycling solutions around your feedstock, 容量, そして対象商品. Our scope includes shredding, 研削, スクリーニング, 磁気分離, 気流分離, 重力分離, そして静電分離. さらなる計画のために, we can provide you with single-glass solar panel recycling plant, lithium battery recycling line for black mass recovery.
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