4月20日 , 2026, ペルーのリサイクル会社から、次のような新しいプロジェクトの問い合わせが届きました。 500 kg/h 黒色塊回収用リチウム電池リサイクル ライン. お客様は安定した黒塊を求めていました, 銅, 使用済みリチウムイオン電池からのアルミニウム回収. 安全な破砕についても質問されました, プラントパワー, 床面積, そしてローカルインストール. After checking the battery types and daily supply, we proposed a 500 kg/h physical separation line. This case explains the equipment decisions behind the project plan.
How Did Feedstock Data Define the Peru Recovery Solution?
The Peruvian buyer first described the available batteries and planned product outlets. We then reviewed chemistry, セルのフォーマット, 残留電荷, and monthly supply. These inputs defined the discharge, 解体, 粉砕する, and separation equipment.
Battery Mix Shapes Front-End System
Battery Mix determines the Front-End System. 細胞の種類, 化学, SOC and battery condition define discharge, dismantling and feeding design.
500 kg/h Capacity Matches Real Production
500 kg/h Capacity depends on supply volume, working hours, storage and sales plans. Continuous output matters more than peak capacity.
Target Black Mass Defines Separation
Target Black Mass controls particle size, copper and aluminum limits. スクリーニング, dust recovery and packaging must match the final product requirements.
How Did the 500 kg/h Lithium Battery Recycling Plant Protect Product Purity?
The Peruvian buyer valued stable 黒い塊 more than simple processing speed. したがって, we configured each machine around liberation, 純度, そして物質回収. The proposed line processes 500 kg/h with about 300 kWの設置電力. Its reference layout measures 60 m × 7 m × 7 メートル.
制御された給餌
Stabilizes Crushing Load
Controlled Feeding matches battery size and discharge condition. Buffer hoppers and metered feeders maintain stable loading and reduce blockage risks.
Two Crushing Stages
Improve Liberation
Crushing Stages open casings, foils and electrode layers step by step. This reduces excessive metal fines and improves black mass quality.
Screening Produces
販売可能な端数
Screening classifies particle sizes before airflow and metal separation. The system recovers black mass, 銅, aluminum and other valuable fractions.
集塵
Protects Product Recovery
Dust Collection uses sealed ducts and negative pressure to capture fine black mass. Quality checks allow collected powder to return to production.
How Did We Convert the 500 kg/h Line Into a Site-Ready Peru Solution?
あ lithium battery recycling process flow alone cannot secure project approval or stable operation. したがって, we reviewed the Peruvian site, 公共事業, safety plan, and acceptance method. The review also covered RAEE storage, material tracking, and compliant handling routes.
Can the Existing Workshop Support the Complete Line?
The customer first asked whether the line could fit inside the existing workshop. の 500 kg/h reference line needs about 300 kWと 60 × 7 × 7 m layout. しかし, this footprint includes conveyors, ダストダクト, access aisles, and product handling areas. We also checked transformer capacity, three-phase power, fire lanes, 将来の拡張スペース.
How Does the Safety Plan Control Battery and Dust Risks?
The buyer then asked whether charged or damaged batteries could enter normal crushing. We required SOC confirmation, discharge checks, abnormal-battery isolation, and controlled feeding before shredding. Temperature sensors, spark detection, emergency stops, 負圧集塵, and explosion-protected electrics reduce operating risk. Fire zones and emergency access must remain clear during production.
Acceptance Trial Confirms Product Recovery
Acceptance Trial should verify product recovery through throughput, black mass yield, 純度, power use and continuous operation data, not only equipment running.
Yushunxin Support Ensures Local Operation
Yushunxin Support includes layout drawings, インストールガイド, オペレータートレーニング, maintenance procedures, diagnostics and spare-parts planning for long-term operation.
This Peru project focused on three decisions. 初め, the buyer defined the battery stream and final product targets. 2番, we configured each machine around black mass and metal recovery. ついに, we checked power, レイアウト, 安全性, acceptance, and service conditions. の 500 kg/h line can recover black mass, 銅, アルミニウム, and other separated fractions. しかし, final equipment depends on chemistry, 残留電荷, and product requirements. Yushunxin can also configure discharge, larger-capacity, and downstream refining solutions. Besides lithium battery recycling, we can also provide you with other e-waste recycling solutions, のような solar panel recycling plant, 廃タイヤ熱分解ライン そして 廃プラスチック熱分解プラント.
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